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The Ultimate Guide to Workwear Fabrics


May 29, 2024

The fabric of your workwear acts as a second skin, protecting, enduring, and providing comfort during long, hard days. Whether tending to the fields, managing livestock, or maintaining equipment, the fabric of your clothing plays a pivotal role in how effectively – and comfortably – you can work.

Understanding Workwear Fabrics

A man in a work jacket made of waterproof workwear fabric.

When we talk about workwear materials, we’re talking about fabrics engineered to meet the demands of specific tasks and environments.

These materials are not just about aesthetics. They embody a range of properties designed to enhance performance, safety, and comfort.

Workwear Fabric Properties

  • Breathable: Breathability allows for air to circulate and prevents overheating.
  • Cooling: On hot days, fabrics that promote air circulation help to regulate body temperature.
  • Durable: This is the fabric’s ability to resist wear and tear from use and washing.
  • Flame retardant: For work involving fire hazards, flame-retardant fabrics resist ignition and prevent the spread of flames.
  • Flexible: Fabrics with flexibility ensure that you can move freely, whether you’re climbing, bending, or reaching.
  • Hi-vis: High-visibility fabrics are essential for safety in certain work environments or low-light conditions.
  • Quick drying: Quick-drying fabrics reduce discomfort and the chill factor, returning you to comfort faster.
  • Stain-resistant: Stain-resistant fabrics make laundering easier and extend the garment’s life.
  • Sweat-wicking: Sweat-wicking fabrics draw moisture away from your body, helping to keep you dry.
  • Water-resistant: Water-resistant fabrics keep moisture out to keep you dry.
  • Waterproof: Waterproof fabrics like Gore-Tex and tape-sealed seams provide complete protection against water.

Understanding these properties helps you choose workwear that aligns with your daily tasks, ensuring your focus remains on the task rather than discomfort or the unsuitability of your attire.

Types of Workwear Fabrics

Each workwear material has properties that influence not only its comfort and durability but also its suitability for various tasks.

Cotton

Properties: Cotton is celebrated for its breathability and comfort. It’s a natural fiber that feels soft against the skin, making it an ideal choice for long hours of wear.

  • Pros: Comfortable for all-day wear, highly breathable, excellent for sensitive skin.
  • Cons: Less durable under extreme conditions, can shrink and wrinkle easily, not moisture-wicking.

Use Suitability: 

  • Cotton workwear is best suited for environments that are not excessively dirty or where there is no significant risk of wear and tear.
  • It’s ideal for mild weather conditions and less demanding tasks.

Nylon

Properties: Nylon boasts durability and lightweight properties, and it‘s water-resistant. It’s a strong synthetic material that stands up well to wear and tear.

  • Pros: Very durable, lightweight, and offers good water resistance.
  • Cons: Can feel less breathable, may generate static, and is not as soft as natural fabrics.

Use Suitability: 

  • Nylon is ideal for workwear that needs to resist water and endure rugged conditions.
  • It’s particularly suited for outerwear like jackets and rain gear that require a combination of durability and lightness.

Polyester

Properties: Polyester is a synthetic fabric known for its durability, quick-drying capabilities, and ability to retain shape over time.

  • Pros: Resists wrinkles and shrinking, dries quickly, and maintains color and shape after washing.
  • Cons: Not as breathable as natural materials, can retain odors, less comfortable in hot conditions.

Use Suitability:

  • Polyester workwear is well-suited for tasks that require a durable material that withstands frequent washing and exposure to rough conditions.
  • Its quick-drying properties suit rainy environments or activities that induce sweating.

Neoprene

Properties: Neoprene is synthetic rubber praised for maintaining flexibility over a wide temperature range. It’s also known for its durability and waterproof qualities.

  • Pros: Excellent insulating properties, making it ideal for work in colder conditions. Waterproof and windproof, providing reliable protection against the elements.
  • Cons: Heavier weight than other fabrics and less breathable, which could lead to discomfort in warmer environments or high-intensity tasks.

Use Suitability:

  • Neoprene is particularly useful in industries that require protection against water and cold temperatures, such as aquatic maintenance, ranch chores, or outdoor construction.
  • It’s also beneficial when resistance to oils, solvents, and other chemicals is necessary.

Spandex (Lycra)

Properties: Known for its exceptional elasticity, spandex is a synthetic material that offers significant flexibility and comfort, adapting to the body’s movements.

  • Pros: Highly flexible, enhances range of motion, maintains shape.
  • Cons: Not durable as a standalone fabric, usually blended with other materials, can retain heat.

Use Suitability:

  • Spandex is typically blended with other fabrics to provide stretch in workwear, making it perfect for garments that need to move with the wearer.
  • It’s ideal for fitted work shirts, pants, and gloves that require flexibility.

Blended Fabrics (e.g., Polyester-Cotton)

Properties: Blended fabrics marry the benefits of natural and synthetic fibers, offering a versatile solution that maximizes comfort, durability, and ease of care.

  • Pros: Combines comfort and durability, is often more versatile, and can balance breathability and moisture-wicking.
  • Cons: Properties can vary widely depending on the blend ratio, sometimes compromising on certain aspects to enhance others.

Use Suitability: 

  • Blended fabrics are incredibly versatile, making them suitable for various work environments.
  • A polyester-cotton blend, for instance, can be ideal for everyday workwear. It combines the durability and ease of maintenance of polyester with the comfort and breathability of cotton.

Choosing the Right Fabric for Your Needs

A man wearing a hat, gloves, and jacket mad with insulated workwear for working in the cold.

Selecting the right workwear material goes beyond picking a size or a preferred brand. It’s about understanding the specific demands of your work environment, the climate you’ll be operating in, and your personal needs.

Here are a few tips to help you choose workwear that will not only fit but also enhance your workday.

Assess Your Work Environment

The first step in selecting suitable workwear fabric is to evaluate your work environment.

  • Are you working outdoors where you will be exposed to elements such as rain, wind, or extreme temperatures that require water-resistant, waterproof, or thermal materials?
  • Are you frequently in positions that would benefit from stretchable fabric to prevent restrictions during bending, stretching, or reaching?
  • Are you exposed to potential fire hazards requiring flame-retardant properties?
  • Do you find yourself in low-light conditions where high-visibility materials are needed?

Consider the Climate

Your work doesn’t pause for the weather, so considering the climate in your region is important.

  • Breathable and sweat-wicking fabrics ensure comfort and dryness throughout the day in hot and humid conditions.
  • Conversely, water-resistant or waterproof fabrics are indispensable for work in rainy or wet environments like the Pacific Northwest.

Personal Needs and Comfort

Comfort plays a significant role in productivity. Workwear should allow for ample movement, fitting well without being restrictive.

  • For tasks requiring flexibility, spandex blends offer the elasticity needed for ease of movement.
  • For rugged outdoor work, durable materials provide longevity and resistance to wear and tear.

Practicality and Maintenance

Lastly, consider the practicality and ease of maintenance of the fabric.

Workwear is an investment in your safety and comfort on the job, so selecting garments that are easy to care for while retaining their protective properties will increase their lifespan and effectiveness.

Workwear Brand Spotlight

Certain workwear brands stand out for their commitment to quality, safety, and comfort. Let’s explore the highlights of each brand and what they offer.

Ariat

Ariat has made a name for itself in the workwear sector by offering products that combine style, comfort, and safety.

The Ariat Rebar Workwear line is designed for men and women in demanding work environments where durability and comfort are crucial. This line is built to last, perfect for industries that require rugged, reliable clothing.

  • Fabric Technologies: Ariat Rebar garments are created with Durastretch™ Fabric to enhance flexibility and durability and ToughMax™ Denim, which is twice as durable as regular cotton denim.
  • Water-Repellent Finish: Keeps wearers dry in light rain, enhancing the utility of the garments across various conditions.
  • VentTEK™ Technology: Regulates body temperature with moisture-wicking materials and strategic ventilation to enhance airflow.

Carhartt, Men's Cotton Short-Sleeve Shirt, K87

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Ariat, Men's Rebar DuraStretch Made Tough Short

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Ariat, Men's Rebar Cotton Strong Roughneck Graphic T-Shirt, 10030299

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Ariat, Men's Rebar DuraCanvas Vest, 10023933

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Ariat, Men's Rebar DuraCanvas Jacket, 10023919

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Carhartt

Carhartt is synonymous with rugged durability and comfort.

The brand’s commitment to quality workwear is evident in its Carhartt Force line, which incorporates specific materials and technologies designed to keep workers dry, comfortable, and odor-free.

  • FastDry® Technology: It pulls moisture away from the body, ensuring the wearer stays dry even during intense physical activity.
  • Stain Breaker® Technology: This allows stains to wash out easily, making maintenance easy and extending the garment’s life.
  • Rugged Flex® Technology: For those who need their clothing to move with them, this ensures ease of movement without sacrificing durability.

Ariat, Rebar M4 Low Rise DuraStretch Made Tough Double Front Stackable Straight Leg Pant, 10030234

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Carhartt, Ladies Workwear Pocket T-Shirt, K87

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Carhartt, Men's Duck Bib Overalls, 102776

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Carhartt, Men's Rain Defender Paxton Heavyweight Hooded Sweatshirt Mock Zip, 100617

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Five Brothers

Five Brothers is celebrated for its commitment to producing high-quality workwear that combines traditional craftsmanship with modern durability.

Known for its robust construction, Five Brothers workwear is designed to withstand the demands of rugged work environments.

  • Heavyweight Fabrics: Five Brothers utilizes heavyweight cotton and comfortable, durable blends.
  • Triple-Stitched Seams: Many garments feature triple-stitched seams for added durability, ensuring they hold up under stress and extend the life of the clothing.
  • Generous Fit: Five Brothers design their workwear with a generous fit, which allows for better mobility and flexibility during physical tasks.

Five Brothers, Men's Charcoal Enzyme Washed Flex Brushed Twill Pants, 4808.04

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Five Brothers, Men's Black 9 oz 1/2 Zip Front Logger Flannel, 5900R-2207

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Five Brothers, Ladies Purple Legendary Classic Fit Button Front Flannel, 6200R-2201

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Five Brothers, Ladies Red & Black Legendary Mink Lined Hooded Flannel Jacket, 6340R-2004

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Five Brothers, Ladies Turquoise Legendary Snap Front Fleece Lined Jacket, 6335R-2008

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Wrangler

Wrangler is renowned for its focus on creating workwear that doesn’t just last but also provides an unmatched level of comfort and ease of movement.

The Wrangler Riggs line emphasizes durability and comfort, featuring rugged fabrics and thoughtful designs that stand up to daily wear.

  • Ripstop Fabric: Ripstop material is known for its resistance to tearing and ripping. This provides longevity, even in the toughest working conditions.
  • Room2Move™ Technology: Wrangler incorporates Room2Move™ technology into its designs to offer a better fit in the seat, thigh, knee, and bottom leg opening.

Ariat, Rebar M4 Low Rise DuraStretch Made Tough Double Front Stackable Straight Leg Pant, 10030234

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Wrangler, Men's Riggs Cordura Shorts, 3W360

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Wrangler, Men's Cowboy Cut Chambray Long-Sleeve Shirt, 70130MW

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Wrangler, Men's Riggs Twill Long-Sleeve Shirt, 3W501

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Wrangler, Men's Assorted Flannel Shirt, 75108AA

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Making the Right Choice in Workwear

A woman wearing Ariat workwear carrying rebard.

Whether braving the elements or facing the heat, the right fabric can make all the difference in your work life. So choose wisely, and let your workwear work for you!

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